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A new breakthrough in the production efficiency of shielded wire harnesses DONGGUAN HUAWANG ELECTRONIC TECHNOLOGY CO., LTD. is committed to improving its market competitiveness through technological innovation and efficient production processes. In order to achieve this goal, the company invested heavily in fully automated shielded wire production equipment and successfully built a highly automated production line. The following are some of the highlights of Huawang in improving the level of automation: Fully automated production equipment Huawang has introduced a cutting-edge

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A new breakthrough in the production efficiency of shielded wire harnesses DONGGUAN HUAWANG ELECTRONIC TECHNOLOGY CO., LTD. is committed to improving its market competitiveness through technological innovation and efficient production processes. In order to achieve this goal, the company invested heavily in fully automated shielded wire production equipment and successfully built a highly automated production line. The following are some of the highlights of Huawang in improving the level of automation: Fully automated production equipment Huawang has introduced a cutting-edge

Medical Wiring Harness

Medical Wiring Harness

A new breakthrough in the production efficiency of shielded wire harnesses DONGGUAN HUAWANG ELECTRONIC TECHNOLOGY CO., LTD. is committed to improving its market competitiveness through technological innovation and efficient production processes. In order to achieve this goal, the company invested heavily in fully automated shielded wire production equipment and successfully built a highly automated production line. The following are some of the highlights of Huawang in improving the level of automation: Fully automated production equipment Huawang has introduced a cutting-edge

Lithium Equipment

Lithium Equipment

A new breakthrough in the production efficiency of shielded wire harnesses DONGGUAN HUAWANG ELECTRONIC TECHNOLOGY CO., LTD. is committed to improving its market competitiveness through technological innovation and efficient production processes. In order to achieve this goal, the company invested heavily in fully automated shielded wire production equipment and successfully built a highly automated production line. The following are some of the highlights of Huawang in improving the level of automation: Fully automated production equipment Huawang has introduced a cutting-edge

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Model Airplane

April 20, 2026 Applications

A new breakthrough in the production efficiency of shielded wire harnesses DONGGUAN HUAWANG ELECTRONIC TECHNOLOGY

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Electric Tools Wiring Harness Solutions

The following is information about the internal wiring of various types of power tools:

goldbelongs to cutting class
electric drill
wiring name: usually power connection line and motor control line.
connectors: Common circular connectors, such as XLR type connectors.
Specifications: Take XLR – 3 as an example, suitable for electric drills of general power.
length: generally about 1 – 2 meters, depending on the design and use of the drill.
color: mostly black or gray.
cores: 3 cores, respectively for live wire, neutral wire and ground wire.
Connector type: double head, one end is connected to the power input interface of the electric drill, and the other end is connected to an external power socket.
Wire connection position: one end of the power connection line is connected to the switch module of the electric drill, and the other end is connected to the motor; the motor control line is connected between the motor and the control circuit board.
electric screwdriver
wiring name: power wiring and signal control line.
connector: commonly used Mini-USB connector or dedicated charging interface connector.
Specifications: Mini-USB type B interface is more common, suitable for rechargeable electric screwdriver.
length: charging line length is generally 1 – 1.5 meters.
color: mostly white or black.
Number of cores: The Mini-USB interface is generally 4 cores, which are used for the positive and negative poles of the power supply and data transmission (the rechargeable electric screwdriver may not use the data transmission function).
Connector type: double head, one end is connected to the charging interface of an electric screwdriver, and the other end is connected to the charger.
Wire connection position: The power wiring is connected to the battery pack and the motor, and the signal control line is connected to the control circuit and the motor to control the rotation direction and speed of the motor.
Electric grinder
wiring name: mainly power line and motor line.
connector: generally used industrial circular connector, such as M12 type connector.
Specifications: M12-4P, suitable for the power and current requirements of electric grinders.
length: usually 1.5 – 2 meters.
color: mostly yellow or black.
cores: 4 cores, including two power cords and two wires for motor control or grounding.
Connector type: double head, one end is connected to the power input port of the grinder, and the other end is connected to the external power supply.
Wire connection position: The power cord is connected to the switch and the motor to provide power for the motor; the motor wire is connected between the motor and the control circuit to realize the control of the motor speed and steering.
Carpentry
Chainsaw
Wiring name: power line, motor line and control line (if there are functions such as speed regulation).
Connectors: Commonly used are industrial-grade rectangular connectors, such as Hirose DF13 series connectors.
specifications: DF13-6P, can meet the electrical connection needs of chainsaw.
length: According to the design and use scenario of the chainsaw, it is generally between 1.5 – 3 meters.
color: usually black or orange.
cores: 6 cores, including two power lines, two motor lines and two control lines (for speed regulation, braking and other functions).
Connector type: double head, one end is connected to the control box or motor drive board of the chainsaw, and the other end is connected to an external power supply.
Wire connection position: the power cord is connected to the power input interface and switch, and then connected to the motor by the switch; the motor wire is connected between the motor and the drive circuit; the control line is connected to the control circuit and related sensors or speed control devices.
planer
Wiring name: power connection line and motor drive line.
connector: circular connectors similar to aviation plugs are often used, such as Amphenol GT series connectors.
specifications: GT-4, applicable to the electrical performance requirements of the planer.
length: generally 1.2 – 2 meters.
color: mostly black or dark gray.
cores: 4 cores, two for power transmission and two for motor control.
Connector type: double, one end is connected to the power input part of the planer, and the other end is connected to an external power socket.
Wire connection position: the power connection line is connected from the power socket to the switch of the planer, and then from the switch to the motor; the motor drive line is connected between the motor and the control circuit board to realize the control of the motor to adjust the planing speed and power.
electric engraving machine
wiring name: power line, motor line and control signal line.
connectors: small D-sub connectors or round M8 connectors are more common.
Specifications: Take M8-5P as an example to meet the electrical connection requirements of electric engraving machines.
length: usually about 1 – 1.5 meters.
color: mostly white or color (such as red, blue, etc., in order to distinguish between different functions of the line).
cores: 5 cores, including two power lines, two motor lines and a control signal line (used to receive engraving instructions from the controller).
Connector type: double head, one end is connected to the control box or motor drive module of the engraving machine, and the other end is connected to the external power supply and controller.
Wire connection position: The power cord is connected to the power input interface and the motor; the motor wire is connected between the motor and the drive circuit; the control signal line is connected to the control circuit and the external controller, and is used to transmit control information such as engraving patterns and speed.
Assembly Class
Electric wrench
Wiring name: power line, motor line and torque control line.
connector: generally use industrial D-type connectors or circular heavy-duty connectors, such as Binder 727 series connectors.
Specifications: Binder 727 – 04 – 01, suitable for electrical and mechanical connection requirements of electric wrenches.
length: usually 1.5 – 2.5 meters.
color: mostly black or gray.
cores: 4 cores, two power cords, one motor cord, one torque control line (used for feedback and control torque output).
Connector type: double head, one end is connected to the control unit of the electric wrench, and the other end is connected to the external power supply and torque control device (if any).
Wire connection position: The power cord is connected to the power input port and the motor; the motor wire is connected between the motor and the drive circuit; the torque control line is connected to the torque sensor and the control circuit to achieve precise control of the torque.
pneumatic nail gun (if driven by electric air pump)
Wiring name: power line, motor line and control signal line (if there is intelligent control function).
Connectors: Commonly used are ordinary AC power plug and socket connectors, as well as small circular connectors for control signal transmission, such as JST XH series connectors.
specifications: AC plug for the standard 10A-250V specifications, JST XH-3P for control signal transmission.
length: The power line is generally 1.5 – 2 meters, and the control signal line is determined according to the specific design, generally about 0.5 – 1 meters.
color: the power line is mostly black, and the control signal line is mostly colored (such as yellow, green, etc.).
cores: AC plug is 3 cores (live wire, neutral wire, ground wire),JST XH-3P is 3 cores (power supply positive, power supply negative, signal).
connector type: AC plug is double-headed, one end is connected to the power input interface of the electric air pump, and the other end is connected to the mains socket; if the control signal line connector is XH series, it is generally double-headed, one end is connected to the control circuit board of the air pump, The other end is connected to the control switch or sensor.
Wire connection position: the power cord is connected to the motor and power switch of the electric air pump; the motor wire is connected between the motor and the drive circuit; the control signal wire is connected to the control circuit and related control elements or sensors to control the air pump Start, stop and pressure adjustment functions.
Other Classes
electric mill
wiring name: power line and motor line.
connectors: Common small circular connectors, such as 3.5mm audio plug style connectors (for some small electric mills) or dedicated DC power plugs.
Specifications: Take the 3.5mm audio plug style connector as an example, its specifications are 3.5mm in outer diameter and 1.5mm in inner diameter, which is suitable for low-power electric grinding. If it is a special DC power plug, the specifications are determined according to the voltage and current requirements of the electric mill. For example, a 5.5mm × 2.1mm DC plug is suitable for 12V electric mills.
length: generally 1 – 1.2 meters.
color: mostly black or color (such as red, green, etc.).
cores: For 3.5mm audio plug style connectors, it is generally 3 cores (positive power supply, negative power supply, grounding);DC power plug is generally 2 cores (positive power supply, negative power supply).
Connector type: double head, one end is connected to the power input interface of the electric mill, and the other end is connected to the power adapter or battery pack (if it is a rechargeable electric mill).
Wire connection position: The power cord is connected to the switch and motor of the electric mill; the motor wire is connected between the motor and the control circuit to realize the control of the motor speed.
electric spray gun
Wiring name: power line, motor line (if it is an electric drive air compressor) and control line (used to control the spraying amount of the spray gun, air pressure, etc.).
connectors: usually industrial circular connectors, such as M16 type connectors, and small rectangular connectors for control signal transmission, such as Hirose FH series connectors.
Specifications: M16-5P for power and motor connection, Hirose FH-4P for control signal connection.
length: The power line is generally 1.5 – 2 meters, and the control line is generally 0.8 – 1.2 meters.
color: the power line is mostly black, and the control line is mostly colored (such as blue, yellow, etc.).
core number: M16-5P is 5 core (two power lines, two motor lines, a ground wire),Hirose FH-4P is 4 core (two power lines, two signal lines).
connector type: double head, one end of the M16 connector is connected to the power supply and motor drive module of the electric spray gun, and the other end is connected to the external power supply; one end of the FH series connector is connected to the control circuit board of the spray gun, and the other end is connected to the control handle or sensor.
Wire connection position: the power cord is connected to the power input interface and the motor; the motor wire is connected between the motor and the drive circuit; the control line is connected to the control circuit and the spray nozzle of the spray gun, the air pressure adjustment device, etc., for precise control of the spraying effect.
electric scissors
Wiring name: power line, motor line and control line (if there are functions such as speed regulation).
connectors: Common small rectangular connectors, such as JST PH series connectors, and power plug connectors.
Specifications: JST is PH-4P used for internal circuit connection. The power plug depends on the type of power supply used, such as ordinary AC 220V plug or DC charging plug.
length: The power cord is generally 1 – 1.5 meters, and the control line, if any, is generally about 0.5 – 1 meters.
color: the power line is mostly black, and the control line is mostly colored (such as green, orange, etc.).
core number: JST PH-4P is 4 core (two power lines, a motor line, a control line).
connector type: double-headed, one end of the JST PH connector is connected to the control circuit board of the electric scissors, and the other end is connected to the motor and related control components; one end of the power plug is connected to the power input interface of the scissors, and the other end is connected to an external power supply or charger (if It is a rechargeable electric scissors).
Wire connection position: the power line is connected to the power input interface and the motor; the motor line is connected between the motor and the drive circuit; the control line is connected to the control circuit and the speed control button or sensor (if there is a speed control function), used to control The shearing speed and strength of the scissors.
The above is the basic information of the internal wiring of common power tools. Different brands and models of power tools may differ in the use of specific wiring and connectors.

The following are internal wiring solutions for solar lamps (such as solar street lights, garden lights, portable camping lights, etc.). These lamps usually contain components such as solar panels, controllers, batteries and LED lights, and their internal wiring design needs to ensure efficient connection between components and safe operation.

Solar Lighting Internal Wiring Solutions

1. solar street lamp

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

solar panel line

waterproof photovoltaic cable

MC4

10AWG × 2 core, length according to actual needs

Black/Red

double-headed

Panel & rarr; Controller

Battery wiring

High Flexible Silicone Wire

XT90

12AWG x 2 core, length 100mm

Red/Black

double-headed

Battery & rarr; Controller

LED lighting line

flexible PVC insulated wire

Direct welding or waterproof joint

18AWG × 2 core, length according to actual needs

White/Blue

single head/double head

Controller & rarr; LED Light

Controller signal line

Shielded Twisted Pair

JST SH

26AWG × 4 core

White/Green/Red/Black

double-headed

controller & rarr; each sensor

2. garden lights

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

solar panel line

waterproof photovoltaic cable

MC3

12AWG × 2 core, length according to actual needs

Black/Red

double-headed

Panel & rarr; Controller

Battery wiring

High Flexible Silicone Wire

XT60

14AWG × 2 core, length 50mm

Red/Black

double-headed

Battery & rarr; Controller

LED lighting line

flexible PVC insulated wire

quick plug connector

20AWG × 2 core, length according to actual needs

White/Blue

single head/double head

Controller & rarr; LED Light

3. portable camping light

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

solar panel line

micro waterproof photovoltaic cable

USB Micro-B

according to the USB standard

Black

single head

battery board & rarr; charging interface

Battery wiring

lithium battery

JST PH

24AWG × 2 core, length according to actual needs

Red/Black

double-headed

battery & rarr; control circuit

LED lighting line

flexible PVC insulated wire

direct welding

22AWG x 2 core, length according to actual needs

White/Blue

single head

control circuit & rarr; LED lamp

Key points explained
MC4/MC3: Connectors commonly used in solar panels, with waterproof performance, suitable for outdoor use.
XT60/XT90: High current connector, suitable for the connection between the battery and the controller, to ensure the safety of high power transmission.
JST series: offers a variety of small connectors, suitable for signal transmission and low current applications.
Direct welding or waterproof joints: In some application scenarios, in order to improve reliability and reduce volume, direct welding may be used to connect the wires, while waterproof joints are used when disassembly and maintenance are required.
The above table provides the basic design scheme for the internal wiring of solar lamps, including the design specifications for key wiring harnesses such as power, control signals, and lighting. In actual application, the specific specifications and connection methods may vary due to differences in product design. If you need more detailed information or have other requirements, please let us know at any time!

The following are in-house wiring solutions for solar photovoltaic products, covering a wide range of areas from power generation to energy storage to applications. This information is intended to provide a general guide, and specific specifications and connections may vary depending on product design, manufacturer requirements, and installation environment.

Solar PV Products

1. photovoltaic modules (Solar Panels)

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

photovoltaic cable

waterproof photovoltaic cable

MC4

10AWG × 2 core, length customized according to actual needs

Black/Red

double-headed

Solar Panel & rarr; Component Connection

2. inverter (Inverters)

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

DC power cord

High Flexible Silicone Wire

X-T-90

12AWG x 2 core, length 100mm

Red/Black

double-headed

battery & rarr; inverter

AC power cord

PVC insulated wire

Standard electrical plug/socket

According to national electrical standards

brown/blue/yellow green

single head/double head

inverter & rarr; grid/household electricity

3. Energy Storage Systems (ESS)

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

Battery wiring

High Flexible Silicone Wire

XT60

14AWG × 2 core, length 50mm

Red/Black

double-headed

Battery & rarr; Controller

data transmission line

Shielded Twisted Pair

RJ45/RJ11

According to communication module requirements

White/Green/Red/Black

double-headed

Controller & rarr; Monitoring System

4. Solar Tracking System (Solar Trackers)

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

control signal line

Shielded Twisted Pair

PicoBlade

26AWG × 4 core

White/Green/Red/Black

double-headed

controller & rarr; actuator

Building Integrated Photovoltaic 5. (Building-Integrated Photovoltaics, BIPV)

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

Building Integrated Cable

fire retardant cable

custom waterproof joint

Customized according to architectural design

According to design requirements

single head/double head

building materials

6. off-grid system (Off-Grid Systems)

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

System Control Line

Shielded Twisted Pair

SH1.0

28AWG × 4 core

White/Green/Red/Black

double-headed

Controller & rarr; Components

7. Hybrid Systems

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

multi-energy interface line

highly flexible silicone wire

X-T-90

12AWG x 2 core, length 100mm

Red/Black

double-headed

Energy Converter & rarr; System

8. solar lamp (Solar Lighting)

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

LED lighting line

flexible PVC insulated wire

quick plug connector

20AWG × 2 core, length according to actual needs

White/Blue

single head/double head

Controller & rarr; LED Light

9. Portable Solar Equipment (Portable Solar Devices)

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

USB charging cable

micro waterproof photovoltaic cable

USB Micro-B

according to the USB standard

Black

single head

battery board & rarr; charging interface

Key points explained
MC4: Special waterproof connector for connecting solar panels, supporting high voltage and current.
XT60/X-T-90: Suitable for high-power transmission, especially between battery and controller.
PVC insulated wire: widely used in household electrical connections, to follow the local electrical installation specifications.
RJ45/RJ11: Usually used for data transmission, especially important in systems that require remote monitoring of power generation status.
The above table provides the basic design scheme for the internal wiring of solar photovoltaic products, including the design specifications for power transmission, control signals and possible data transmission harnesses. Please note that the specific specifications and connection methods should be adjusted according to the actual product manual and installation guide to ensure compliance with safety standards and best practices. If you need more detailed information or have other requirements, please let us know at any time!

smart bulbs usually involves connecting components such as power input, drive circuit (including wireless control module), LED light source, etc. Due to the compact design of smart bulbs, their internal wiring is often directly soldered or connected with miniaturized connectors. The following is a simplified example table for the internal wiring of the smart light bulb, the details may vary depending on the manufacturer’s design.

Smart Bulb Internal Wiring Solution Comparison Table

Wire Name

Connector Type

Specifications

color/number of cores

head type

Connection Location

power input line

E27/E14 screw

Customized according to bulb power

internal wire color is not fixed

single head

bulb base & rarr; internal circuit board

LED driver line

direct welding

according to current demand

internal wire color is not fixed

None

driver circuit board & rarr; LED chip

control signal line

PCB Board to Board Connector

according to board spacing

internal wire color is not fixed

double-headed

Control Module & rarr; Main Control Panel

wireless communication antenna

Micro Coaxial Cable

30AWG

is generally white

single head

Wireless Module & rarr; Inside Housing

Detailed Description:
E27/E14 screw: This is the standard interface type of smart bulb, used to connect with the lamp socket. Power enters the bulb through this interface.
Direct Soldering: In some compact designs, the LED driver wires may be soldered directly to the circuit board instead of using connectors to save space and improve reliability.
PCB board-to-board connector: used to connect different circuit boards, such as data transmission between the control module and the main control board. Such connectors are often customized to fit the size and functional requirements of a particular product.
Miniature coaxial cable: used for antenna connection of wireless communication module to ensure the effectiveness of signal transmission. This type of cable is well suited for deployment in tight spaces and provides good electromagnetic shielding.

Please note that the design of smart bulbs will vary depending on the brand and model. For example, some smart light bulbs may contain more sensors (such as light sensors or temperature sensors), and these additional functions may require additional wiring to support them. In addition, for aesthetic and practical reasons, the color and marking of the internal wiring are usually not disclosed to the public, but are based on the manufacturer’s design standards.
The above table provides a basic framework, and the specifications and configurations in the actual product may be adjusted according to specific needs. If you need more detailed information or have other specific needs, please refer to the technical manual for the specific product or contact the manufacturer for details.

smart door locks involves multiple components, including power management, control panels, motor drives, sensors, and wireless communication modules. The following is a simplified version of the smart door lock internal wiring solution comparison table, the specific details may vary according to the manufacturer’s design.

Smart Door Lock Internal Wiring Solution Comparison Table

Wire Name

Connector Type

Specifications

color/number of cores

head type

Connection Location

power input line

Micro USB or dedicated plug

customized according to battery type (such as 3V button battery or 6V battery pack)

internal wire color is not fixed

single head

Battery compartment & rarr; Main control board

Control Panel Connectors

FPC flexible flat cable

0.5mm pitch, length adjusted according to design

color sub-standard

double-headed

Control Panel & rarr; Main Control Panel

Motor drive line

Direct welding or small plug

according to current demand

internal wire color is not fixed

None/Single Head

Motor Drive Unit & rarr; Main Control Board

bolt state detection line

Small JST Connector

24AWG x 2 core

Red/Black

double-headed

Lockbolt Sensor & rarr; Main Control Panel

wireless communication antenna line

Micro Coaxial Cable

30AWG

White

single head

Wireless Module & rarr; Inside Housing

fingerprint identification module line

ZIF Connector

0.4mm pitch, length adjusted according to design

color sub-standard

double-headed

Fingerprint Identification Module & rarr; Main Control Board

touch keyboard cable

FPC flexible flat cable

0.5mm pitch, length adjusted according to design

color sub-standard

double-headed

Touch Keyboard & rarr; Main Control Panel

Detailed Description:
Micro USB or special plug: Used for external power supply or charging the built-in battery. Some smart door locks may use button batteries or other types of batteries.
FPC flexible flat cable: It is often used to connect different circuit boards, especially where flexible wiring is required in a limited space, such as the connection between the control panel and the main control board.
Direct welding or small plug: For motor drive lines, in order to ensure reliability and save space, direct welding is usually used; however, in some cases, small plugs may also be used.
Small JST connector: used to transmit low-voltage signals, such as the status detection of the lock tongue, to ensure stable and reliable signal transmission.
Miniature coaxial cable: used for antenna connection of wireless communication module to ensure the effectiveness of signal transmission.
ZIF connector: zero insertion force connector, suitable for application scenarios that require frequent plugging and unplugging or very limited space, such as the connection between the fingerprint identification module and the main control board.
Touch keyboard cable: Since the touch keyboard is usually integrated with LED indicators and other functions, a multi-core FPC cable is required to realize the simultaneous transmission of data and power.

Please note that the above table provides a basic framework, and the specifications and configurations in actual products may be adjusted according to specific needs. In addition, for aesthetic and practical reasons, the color and marking of the internal wiring are usually not disclosed to the public, but are based on the manufacturer’s design standards. If you need more detailed information or have other specific needs, please refer to the technical manual for the specific product or contact the manufacturer for details.

The following are the internal wiring solutions for these small kitchen appliances in general, but different brands and models of appliances may vary:
electric kettle
Wiring name and purpose: There is usually a power cord for connecting to an external power supply; there is also a temperature sensor line for detecting water temperature to control heating.
connector and specifications: generally use ordinary power plug connector, common specifications for 10A, 250V, the number of cores is 3 cores, respectively, the fire wire, zero wire and ground wire. In terms of color, the fire line is generally brown or red, the zero line is blue, and the ground line is yellow and green. The length depends on the product design, generally about 0.5 – 1.5 meters. The connector is double-headed, one end is connected to the internal circuit of the electric kettle, and the other end is plugged into an external power socket. The connector of the temperature sensor line is usually a small plug-in connector. The specifications and colors vary from manufacturer to manufacturer. It is generally 2-core or 3-core with a short length and is connected between the temperature sensor and the control circuit board.
coffee machine
Wiring name and purpose: there is a power cord to supply power to the coffee machine; heating element connection line, connected to the heating tube or heating wire for heating water or coffee; water pump motor line to control the water pump to extract water; there are also some sensor lines, such as water level sensor line, temperature sensor line, etc., used to monitor and control the working state of the coffee machine.
connector and specifications: the power plug connector is similar to the electric kettle, mostly 10A, 250V 3-core plug, color standard is the same. The connectors of the heating element connection line and the water pump motor line are generally small terminals or plug-in connectors. The specifications are determined according to the power of the coffee machine, and can usually withstand 3-10A current, and the color has no uniform standard. The number of cores is generally 2 cores or 3 cores, and the length is determined according to the internal structure of the coffee machine, ranging from 10 to 50cm. The connector of the sensor line is also a small plug-in type, with small specifications, 1 – 3 cores, short length, several centimeters to more than ten centimeters. Most of the connectors of these wires are double-headed, respectively connecting the corresponding components and the circuit board or power interface.
juicer
Wiring name and purpose: mainly the power cord, which provides power for the motor of the juicer; There is also a motor connection line to connect the motor and the control circuit.
connector and specification: the power plug is generally 10A, 250V 2-core or 3-core plug (3-core with ground wire), the 2-core live wire is brown or red, and the neutral wire is blue; The 3-core ground wire is yellow and green. The length is generally 1 – 1.5 meters. The connector of the motor cable is a small terminal or plug-in, which can withstand 3-5A current. The number of cores is 2 cores, the color is usually black or white, and the length is about 10 – 30cm according to the internal layout of the juicer. The connector is double-headed, which is connected to the motor and the control circuit board or the power input port respectively.
Mixer
Wiring Name and Purpose: Similar to juicer, it has power cord and motor connection line, and some mixers may also have speed control line, etc.
Connector and specifications: The specifications and colors of the power plug are the same as those of the juicer. The connector of the motor connection line and the speed control line is generally a small plug-in or terminal, which can withstand 3-10A current, with 2 – 4 cores, no fixed color standard, and the length is about 10 – 50cm. The connectors of these wires are double-headed, connecting related components such as motors, governors and control circuit boards.
bread machine
Wiring name and use: there are power cord, heating pipe connection line, motor connection line (motor for mixing and kneading), temperature sensor line and timer control line, etc.
Connector and specifications: The power plug is usually a 3-core plug of 10A and 250V, and the color follows the standard. The connectors of the heating tube connecting line and the motor connecting line are generally terminals or plug-ins that can withstand 5-10A current, with 2 cores or 3 cores, various colors and a length of 10 – 50cm. The connector of the temperature sensor line and the timer control line is a small plug-in, with 1 – 3 cores and a short length of several centimeters to more than ten centimeters. The connectors are all double-headed, which are respectively connected to the corresponding components and the control circuit or power interface of the bread maker.
rice cooker
wiring: including power cord, heating plate connection line, insulation sheet connection line, temperature sensor line and control circuit board connection line.
connectors and specifications: power plugs are mostly 3-core plugs of 10A and 250V. The connector of the heating plate connection line and the insulation plate connection line can generally withstand 5-10A current, the number of cores is 2 cores, the color is usually black or red, and the length is 10 – 40cm. The connector of the temperature sensor wire is a small plug-in, with 2 – 3 cores and a short length. The connector of the control circuit board cable depends on the interface type of the circuit board. There are various specifications of plug-in or cable connectors, and the number of cores and colors vary from product to product. The connectors of these wires are double-headed, connecting the various components with the control circuit and power input part of the rice cooker.
air fryer
Wiring name and purpose: there are power cord, heating tube connection line, fan motor connection line, temperature sensor line and control circuit board connection line, etc.
connector and specifications: power plug is generally 10A, 250V 3-core plug. The connector of the heating tube connecting line and the fan motor connecting line can withstand 5-10A current, the number of cores is 2 cores or 3 cores, the color has no fixed standard, and the length is 10 – 50cm. The connector of the temperature sensor line and the control circuit board connection line is a small plug-in or cable connector, the number of cores and color are determined according to the specific design, and the length is short. The connector is double-ended, which connects the corresponding parts with the control circuit and power interface of the air fryer respectively.
Slow Cooker
Wiring name and use: mainly power cord, heating element connection line, temperature controller connection line, etc.
connector and specifications: power plug is usually 10A, 250V 3-pin plug. The connector of the heating element connection line can generally withstand 3-8A current, the number of cores is 2 cores, the color is mostly black or red, and the length is 10 – 30cm. The connector of the temperature controller cable is a small plug-in, with 2 – 3 cores and short length. The connectors of these wires are double-ended, connecting the heating element, temperature controller and the power interface or control circuit of the slow cooker.
The following is some information about the internal wiring of common large kitchen appliances:
Refrigerator
Wiring name and purpose: mainly has a power cord, used to connect an external power supply to supply power to the refrigerator; compressor line, connected to the compressor, to control its operation; sensor line, used to connect temperature sensors, etc., to transmit temperature and other signals to achieve temperature Control and other functions.
Connectors and specifications: usually use plastic plug-in connectors. Connector specifications vary from refrigerator model to refrigerator model, the general withstand voltage is above 250V, the current carrying capacity is different according to the refrigerator power, the common 10A-16A.
length, color and number of cores: The length of the power cord is generally about 1.5 – 2 meters, mostly black or white, usually three-core wires, respectively, live wire (brown or red), neutral wire (blue) and ground wire (yellow-green double color). The length of the compressor line and the sensor line is determined according to the internal structure of the refrigerator. There is no uniform color standard. The compressor line is generally two-core or three-core, and the number of sensor cores may vary from one core to multiple cores.
connection mode: the power cord is connected to the external socket through the plug, and the internal compressor line and sensor line are respectively connected to the compressor, sensor and other components through the corresponding connectors, mostly double-headed connectors, one end is connected to electrical components, The other end is connected to the control board or power board.
Oven
wiring: there is a heating pipe connection line, which is used to supply power to the heating pipe to generate heat. Temperature sensor line to monitor the temperature in the oven; Control line, connected to the control circuit and various functional components, realizes temperature setting, timing and other functions.
Connectors and specifications: The connector of the heating pipe connection line can usually withstand a large current, the specification is generally 16A-32A, and the withstand voltage is above 250V. The connectors of the temperature sensor line and the control line are small, the withstand voltage is generally 50V – 100V, and the current carrying capacity is about 1A-5A.
length, color and number of cores: the length of the heating pipe connection line depends on the size of the oven and the layout of the heating pipe, usually 0.5 – 1.5 meters, the color is mostly red or black, usually two or three cores. The length of the temperature sensor line and the control line is short, generally 0.2 – 0.5 meters, the color has no fixed standard, and the number of cores is generally 2 – 4 cores.
connection mode: the heating tube connection line is connected to the heating tube and the power board through the connector, and the temperature sensor line and the control line are respectively connected to the sensor, the control button and the control board, mostly double-headed connectors.
microwave oven
wiring: mainly magnetron connection line, which provides high voltage for magnetron to generate microwave; power line, connected to external power supply; control board connection line, transmitting control signals to realize various functions.
Connectors and specifications: The connectors of magnetron connection lines need to withstand high voltage, and the specifications are generally above 1000V and 5A-10A current carrying capacity. The power cord connector is similar to the refrigerator, 10A-16A, 250V or more. The connector of the control board connection line has a withstand voltage of 50V – 100V and a current of 1A-3A.
length, color and number of cores: the length of the magnetron connection line is generally 0.3 – 0.8 meters, mostly high-voltage insulated wires, the color is usually black, generally two cores. The length of the power cord is about 1.5 – 2 meters, and the color and core number are similar to those of the refrigerator power cord. The length of the control board connection line is short, 0.1 – 0.3 meters, the color is diverse, and the number of cores is generally 3 – 6 cores.
Connection mode: one end of the magnetron connection line is connected to the magnetron, and the other end is connected to the high-voltage transformer and the power board. The power cord is connected to an external socket and the internal power input of the microwave oven. The control board connection line connects the control board with various functional components, such as keys, display screens, sensors, etc., and is mostly a double-headed connector.
Dishwasher
Wiring name and purpose: there is a motor connecting line to drive the water pump and washing motor of the dishwasher; The heating pipe connecting line supplies power to the heating pipe for heating water. Sensor line to monitor water level, water temperature and other parameters; The power cord is connected to the external power supply.
Connectors and specifications: The connectors of the motor connection line and the heating tube connection line can generally withstand 10A-16A current and withstand voltage of 250V or more. Sensor line connector withstand voltage 50V – 100V, current 1A-3A.
length, color and number of cores: The length of the motor connection line and the heating pipe connection line depends on the internal structure of the dishwasher, usually 0.5 – 1.2 meters, the color is mostly black or red, usually two or three cores. The length of the sensor line is short, 0.2 – 0.5 meters, the color is not fixed, and the number of cores is generally 2 – 4. The length of the power cord is 1.5 – 2 meters, and the color and core number are similar to those of the refrigerator power cord.
connection mode: the motor connection line is connected to the motor and the control board or the power board, the heating pipe connection line is connected to the heating pipe and the power board, the sensor line is connected to the sensor and the control board, and the power line is connected to the external socket and the internal power supply module of the dishwasher. The two-head connector is mainly used.
Range Hood
Wiring name and purpose: motor connection line, used to drive the motor of the range hood to rotate the fan; lighting line, to supply power to the lighting of the range hood; control line, to connect the control switch with the motor, lighting and other components to achieve wind speed adjustment, Lighting switch and other functions.
Connector and specifications: The connector of the motor connection line can generally withstand 5A-10A current and withstand voltage of 250V or more. The connectors of the lighting line and the control line are small, with a withstand voltage of 50V – 100V and a current of 1A-3A.
length, color and number of cores: The length of the motor connection line is generally 0.5 – 1 meters, and the color is mostly black or brown, usually two or three cores. The length of the lighting line is short, 0.1 – 0.3 meters, the color is mostly white or yellow, generally two cores. The length of the control line is determined according to the actual layout, 0.2 – 0.6 meters, various colors, and the number of cores is generally 3 – 5 cores.
connection mode: the motor connection line is connected to the motor and the control board or the power board, the lighting line is connected to the bulb and the control board or the power board, the control line is connected to the control switch and the motor, lighting and other components, and the double-head connector is mostly used.
The above information is only a common situation, and different brands and models of kitchen appliances may differ in the specific details of internal wiring.

The following are detailed internal wiring solutions for micro, light, small and large drones

Micro UAV (empty weight less than 0.25kg)

Wiring Type

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

Power battery line

superfine silica gel line

PH 2.0

24AWG x 2 core, length 50mm

Red/Black

double-headed

Battery & rarr; Flight Control Board

Motor drive line

silver-plated enameled wire

direct welding

30AWG, length 30mm

Blue/Yellow (Phase A/B)

single head

flight control board & rarr; hollow cup motor

figure transmission antenna line

Miniature coaxial line

IPEX MHF4

50 Ω impedance, length 20mm

Gold (RF Interface)

single head

Image transmission module & rarr; Antenna

Light UAV (no more than 4kg empty weight and no more than 7kg maximum takeoff weight)

Wiring Type

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

electric power line

highly flexible silicone wire

X-T-30

18AWG x 3 core, length 100mm

Red/Black/Blue (A/B/C phase)

double-headed

ESC & rarr; Brushless Motor

GPS module line

Shielded Twisted Pair

GH 1.25(4P)

26AWG × 4 core

White/Green/Red/Black

double-headed

GPS & rarr; Flight Control Panel

PTZ signal line

FPC cable

DF13(0.5mm)

8 core, length 80mm

gray flat wire

double-headed

Yuntai & rarr; Flight Control or Image Transmission Module

small unmanned aerial vehicle (no more than 15kg empty weight or no more than 25kg maximum takeoff weight)

Wiring Type

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

High voltage power bus

Silicone armored wire

XT90

12AWG x 2 core, length 200mm

Orange (High Pressure Warning)

double-headed

battery & rarr; ESC

Digital Radio Line

coaxial shielded wire

SMA reverse polarity (RP-SMA)

RG316, length 150mm

Black

single head

Digital Radio & rarr; Antenna

Steering gear control line

three-core helix

JR type standard interface

22AWG × 3 core

White/Red/Black

double-headed

flight control & rarr; steering gear controller

Large UAV (maximum takeoff weight over 150kg)

Wiring Type

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

three-phase power cable

Aviation-grade armored wire

A- S-150

6AWG × 3 core, length 500mm

Black/Yellow/Red

double-headed

ESC & rarr; high power motor

Flight Control Redundant Bus

double shielded twisted pair

D-sub 9Pin

20AWG × 9 core

Yellow/Blue

double-headed

Master Flight Control & rarr; Redundant Flight Control

Fuel pump control line

Flame Retardant Fluorine Plastic Wire

MIL-DTL-38999 (three prevention)

16AWG x 4 core

Green/White/Orange/Grey

double-headed

control unit & rarr; fuel pump actuator

Comparison of key design differences

Parameter Item

micro drone

Light UAV

Small UAV

Large UAV

power voltage

3.7~7.4V

11.1~22.2V

22.2~48V

200~400V

Wire diameter range

28 ~ 24AWG

20 ~ 16AWG

14 ~ 10AWG

6 ~ 2AWG

Connector Class

consumption level

Industrial Grade (X-T-30)

Model level (X-T-90)

Military Code Level (A-S150)

EMC protection level

None

local shielding

full shield

double shield armor

The following are the internal wiring solutions for drones classified according to the configuration of the flight platform. Due to the large differences in the design and use of different types of UAVs, the following information provides general guidance, and the specific specifications may vary according to the actual product.

1. fixed-wing UAV

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

Power battery line

Silicone line

XT60

14AWG x 2 core, length 150mm

Red/Black

double-headed

battery & rarr; ESC

control signal line

Shielded Twisted Pair

GH 1.25

26AWG x 4 cores (TX/RX/VCC/GND)

White/Green/Red/Black

double-headed

Flight Control & rarr; Sensors

GPS module line

Shielded Twisted Pair

SH1.0

28AWG × 4 core

White/Green/Red/Black

double-headed

GPS & rarr; Flight Control

2. rotor UAV (multi-rotor)

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

Power battery line

highly flexible silicone wire

X-T-30

18AWG x 3 core, length 100mm

Red/Black/Blue

double-headed

battery & rarr; motor

Motor drive line

High Flexible Silicone Wire

direct welding

20AWG, length 30mm

Blue/Yellow (Phase A/B)

single head

electric adjustable & rarr; motor

figure transmission antenna line

Miniature coaxial line

MHF4

50 Ω impedance, length 20mm

Gold

single head

Image transmission module & rarr; Antenna

3. unmanned airship

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

Power battery line

High Flexible Silicone Wire

XT90

12AWG x 2 core, length 200mm

Orange

double-headed

Battery & rarr; Propulsion System

control signal line

Shielded Twisted Pair

Molex PicoBlade

26AWG × 4 core

white/green/red/black

double-headed

flight control & rarr; propulsion controller

communication antenna line

Coaxial Shielded Wire

SMA reverse polarity (RP-SMA)

RG316, length 150mm,50Ω impedance

Black

single head

communication module & rarr; antenna

4. Umbrella Wing UAV

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

Power battery line

Silicone armored wire

XT60

14AWG x 2 core, length 150mm

Red/Black

double-headed

battery & rarr; ESC

control signal line

FPC cable

DF13

8 core, length 80mm

gray flat wire

double-headed

flight control & rarr; actuators

parachute release line

Flame Retardant Fluorine Plastic Wire

MIL-DTL-38999

16AWG x 4 cores (2 power supply 2 signal)

Green/White/Orange/Grey

double-headed

control unit & rarr; parachute

5. Flapping Wing UAV

Category

Name

Connector Type

Specifications

Color/Marking

head type

Application Location

Power battery line

superfine silica gel line

PH 2.0

24AWG x 2 core, length 50mm

Red/Black

double-headed

battery & rarr; ESC

Motor drive line

enameled wire

direct welding

30AWG, length 30mm

Blue/Yellow (Phase A/B)

single head

ESC & rarr; flapping wing mechanism

sensor line

Shielded Twisted Pair

GH 1.25

26AWG × 4 core

white/green/red/black

double-headed

Robot Wiring Harness Solutions
the internal wiring solutions of different types of robots vary greatly, the following are some common situations:
industrial robot
Wiring name: power line, encoder line, sensor line, bus cable, etc.
connector: commonly used M8, M12 connector, etc. For example, the M8 connector has 3 cores, 4 cores, 5 cores, 6 cores, 8 cores and other specifications 12. M12 connector has D-key position 4-core Profinet double-headed connector, etc., and the protection level can reach IP6713.
Specifications: Take M8 connector as an example, the adapter gauge is generally 24AWG/0.25mm ², the connector conductor is copper-plated, and the coupling screw/nut is copper-plated nickel 12.
length: usually customized according to the structure of the robot and actual installation needs.
color: no fixed color requirements, usually the power line is red or black, the signal line is white or gray, etc.
number of cores: such as the above M8, M12 connector, there are a variety of cores to choose from.
Single and double heads: mostly double heads, used to connect different components, such as drivers and motors, controllers and sensors.
Connection position: the power line connects the power supply and the motor, the encoder line connects the motor and the controller, the sensor line connects the sensor and the control unit, and the bus cable connects each module and the main controller.
service robot
Wiring name: power line, motor line, sensor line (such as infrared, ultrasonic, etc.), communication line, etc.
connector: Molex and other brands of terminal wire connectors, such as Molex78172 – 0003, Molex78172-0004, etc., spacing 1.2,4P1011.
Specifications: Take Molex’s 4P terminal wire as an example, the wire core is made of phosphor copper gold-plated 1011.
length: Depending on the size and internal layout of the robot, it is generally shorter.
color: there is no uniform standard, often easy to distinguish the color of different functions of the line.
number of cores: 4 cores are more common, and more cores are used according to actual needs.
single and double heads: mostly double heads, which is convenient to connect various electronic components and modules.
connection position: the power line connects the battery or power adapter with the main board, the motor line connects the main board with the drive motor, the sensor line connects the sensor with the signal processing module, and the communication line connects the communication module with the main control chip.
special robot
Wiring name: varies with specific tasks, such as space exploration robots have radiation-resistant power lines and signal lines; deep-sea exploration robots have waterproof power lines and optical fiber communication lines.
connector: according to the environment and mission requirements to choose special specifications of the connector, such as high-pressure sealing performance of the connector for deep-sea exploration robot.
Specifications and models: performance parameters such as pressure resistance and radiation resistance shall meet special environmental requirements.
length: it may be long according to the structure of the robot and the requirements of task execution. For example, the umbilical cable length of the deep-sea exploration robot can reach tens of meters or even longer.
color: usually for easy identification and distinction, will use specific colors to identify different functions of the cable, such as orange for power line, blue for communication line.
Cores: Depending on the number of specific functional modules and sensors, there may be multiple combinations of cores.
Single and double heads: According to actual connection requirements, there may be single heads for connecting special equipment, and double heads for regular module connections.
connection location: the wiring of the space exploration robot connects each interstellar detection instrument and the main control unit; The wiring of the deep-sea exploration robot connects the equipment in the pressure-resistant cabin with external sensors, thrusters, etc.
agricultural robot
Wiring name: power line, control line, sensor line (such as soil moisture sensor, visual sensor line), etc.
Connector: choose waterproof and dustproof connector, such as GX12 aviation plug, etc.
specifications: such as GX12 aviation plug, there are 2 – 7P and other different specifications, can be customized with line length 14.
length: Depending on the size of the robot and the layout of the components, some robots used for large agricultural machinery may have long wiring.
Color: In order to facilitate maintenance and identification, the power line is usually red and the control line is green.
number of cores: depending on the actual number of connected devices and sensors, from a few cores to dozens of cores are possible.
Single and double heads: mainly double heads, used to connect motors, sensors and controllers.
Connection position: The power line connects the engine or battery with the drive motor, the control line connects the controller and the actuator, and the sensor line connects various sensors and the control center.
humanoid robot
Wiring name: including joint motor line, sensor line (such as force sensor, angle sensor), power line, communication line, etc.
Connectors: Miniaturized, high-density connectors are often used to adapt to compact spatial layouts.
Specifications: To meet the motion characteristics and electrical performance requirements of humanoid robots.
length: According to the human body structure simulation and joint motion range design, different parts of the cable length is different.
color: generally according to the function of color coding, such as red for the power line, blue for the communication line.
Number of cores: According to the number of sensors and actuators, the number of cores is large, and there may be dozens or even hundreds of cores.
Single and double heads: mostly double heads, used to connect joint modules, sensors and main control units, etc.
Connection position: The joint motor wire connects the motor and the driver, the sensor wire connects the sensor and the processor, the power cord connects the battery and each power module, and the communication line connects each functional module and the central controller.
animal-shaped robot
Wiring name: Similar to humanoid robot, there are motor drive lines, sensor lines, power lines, etc., but they are adjusted according to animal morphology and movement methods.
Connector: Choose a connector suitable for the robot’s motion characteristics, such as a connector with anti-vibration and anti-torsion properties.
Specifications: Meet the special movement needs of animal-shaped robots, such as the cables of the legs of robot dogs that need to be resistant to frequent bending and twisting 3.
length: according to the animal’s body shape and limb structure, such as the robot dog’s leg cable to adapt to the length of the leg movement.
color: usually in black or gray, can also be matched according to the design.
number of cores: depending on the complexity and functional requirements of the robot, it is generally a few cores to a dozen cores.
Single and double heads: double-head connectors are mostly used to connect leg motors, sensors and body control modules.
connection position: the motor drive line is connected to the motor and the drive circuit board, the sensor line is connected to the sensor and the signal processing module, and the power line is connected to the power supply and each power-consuming component.
Wheeled/Crawler Robot
Wiring name: mainly includes drive motor line, steering motor line, sensor line (such as distance sensor, gyroscope line), power line, etc.
connector: commonly used with a certain anti-vibration performance of the connector, such as M-type aviation plug.
Specifications: Select according to the power and signal transmission requirements of the robot, such as M-type aviation plugs have different pin numbers and withstand voltage levels.
length: Designed according to the size and internal layout of the robot, it is generally not too long.
color: usually black or color to distinguish between different functions of the line, such as yellow for the steering motor line, red for the drive motor line.
cores: According to the number and type of connected equipment, it is generally 4 cores, 6 cores, 8 cores, etc.
Single and double heads: mostly double heads, used to connect motors, sensors, controllers and other components.
Connection position: the drive motor line connects the drive motor and the driver, the steering motor line connects the steering motor and the control module, the sensor line connects the sensor and the main control chip, and the power line connects the power supply and each power module.
flying robot (UAV)
Wiring name: including motor drive line, electric control line, flight control signal line, GPS line, power line, etc.
connectors: small, lightweight connectors, such as JST connectors.
Specifications: According to the voltage, current and signal transmission requirements of the UAV, such as JST connectors have different pin spacing and current carrying capacity.
length: Depending on the size and structure of the drone, it is generally shorter to reduce weight and improve flight performance.
color: usually in different colors to distinguish between different functions of the line, such as red for the power line, black for the ground, color for the signal line.
number of cores: according to the number of connected equipment and modules, there are 2 cores, 3 cores, 4 cores and so on.
Single and double heads: mainly double heads, used to connect motors, electronic control, flight control boards and other components.
Connection position: The motor drive line is connected to the electric adjustment and the motor, the electric adjustment line is connected to the battery and the electric adjustment, the flight control signal line is connected to the flight control board, the sensor and the actuator, the GPS line is connected to the GPS module and the flight control board, and the power line is connected to the battery and Each power module.
Modular robot
Wiring name: connection line between modules, power line, communication line, etc. The specific name depends on the function of the module.
Connectors: Use connectors that facilitate quick insertion and replacement of modules, such as connectors with automatic alignment and locking functions.
specifications: according to the electrical characteristics of the module and communication protocol selection, to meet the requirements of fast connection and stable transmission.
length: designed according to the size and layout of the module, usually shorter to ensure the compactness of the robot.
Color: Color coding can be carried out according to the function of the module or the system to which it belongs, which is convenient for identification and maintenance.
cores: Depending on the connection requirements between modules, there may be as few as a few cores for simple communication and power supply, and dozens of cores for high-speed data transmission and complex control.
single and double heads: mostly double heads, which are used to connect different modules and realize electrical connection and communication between modules.
Connection position: Connect the corresponding interfaces of each module to realize power supply, signal transmission and data communication, so that different modules can work together.
the internal wiring of the robot is a delicate and important job. Here are some considerations:
Security
Ensure that the wires are well insulated to prevent short circuits and leakage, and avoid safety threats to the robot operator and the equipment itself.
use wires and connectors that meet safety standards, such as having sufficient pressure resistance, heat resistance and flame retardant properties.
For high-voltage and high-current lines, effective isolation and protection should be carried out, and obvious warning signs should be set.
signal integrity
For lines that transmit sensitive signals (such as sensor signals and control signals), shielding measures should be taken to reduce electromagnetic interference (EMI) and radio frequency interference (RFI). Shielding wires can be used to ensure that the shielding layer is properly grounded.
reasonably plan the line layout to avoid interference between different types of signal lines, such as arranging power lines and signal lines separately to reduce signal distortion and bit error rate.
Mechanical strength and flexibility
The wiring should have sufficient mechanical strength to withstand the vibration, impact and tensile force generated by the robot during movement, and prevent the circuit from breaking or poor contact.
At the same time, the wiring should have good flexibility to adapt to the movement of robot joints and moving parts. Flexible wires can be selected, and flexible protective sleeves or bellows can be used to protect key parts (such as joints).
Easy to maintain and service
The layout of the line should be easy to repair and maintain, avoid the line is too complex or difficult to reach. Modular wiring can be used to concentrate lines with different functions in different modules, and sufficient maintenance space and interfaces can be reserved.
clearly identify the wires and connectors, and indicate their functions, connection relationships, specifications and models, so that maintenance personnel can quickly locate and eliminate problems when they fail.
Environmental resistance
, according to the working environment of the robot, the wiring with corresponding environmental resistance is selected. For example, in high temperature environments, high temperature resistant wires should be used; in humid or corrosive environments, moisture-proof and anti-corrosion wires and connectors should be used.
For the lines exposed to the outside, protective measures should be taken, such as coating protective paint, installing protective covers, etc., to extend the service life of the lines.
Length and Allowance
The length of the wire should be appropriate, not only to avoid too long lead to line clutter, waste of space, but also to prevent too short lead to excessive tension or unable to connect. At the movable parts of the robot, a certain length margin should be reserved to ensure that the line will not be excessively stretched when it moves to the limit position.
Installation and fixing
The wires should be firmly fixed on the structure of the robot to prevent shaking or friction when the robot is running. Fixing devices such as wire clamps and cable ties can be used to fix the line at regular intervals to avoid interference between the line and other parts of the robot.

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